The
Proof In comparison tests with other methods of corrosion
protection, Intercept Shield is clearly the most effective of all those
available today. Lucent Technologies tested three different coin albums the
results of which, are shown below. This remarkable technology provides 10 years
of corrosion protection for each thousandth of an inch thickness, under
normally encountered corrosive conditions. To get Intercept Shield
products, go to your local coin dealer. Abstract (to view this report in it's entirety,
Click on the Link to the right " Full Lucent
Report" >>> ) Subject: Performance analysis
of the corrosion protection of Intercept Technology ® licensed metal
substrate storage product Intercept Technology ® is a Lucent
Technologies patented and licensed polymer process. The Technology has been
licensed, manufactured, distributed, and sold by our licensees since 1991. In
order to ensure the highest quality production, and manufacture of Intercept
products are maintained, samples of production materials are regularly retained
and tested. These checks, coupled with periodic inspections and updated
improvements in formulations create a technically advanced product.
Periodically, final products are laboratory tested for static and/or corrosion
protection performance. Coin storage systems are designed to protect
copper, silver and their alloys from tarnishing. These metals are commonplace
in the electronic equipment Lucent Technologies manufactures. Therefore, it is
beneficial for Lucent Technologies Bell Labs to test their performance of such
systems so as to expand our information base in the matter of the atmospheric
corrosion protection of electronic materials. This report describes such a test
for corrosion protection and its results. Storage systems for coinage
have been tested for corrosion protection from atmospheric trace sulfur gases.
Intercept Technology significantly outperformed non-Intercept Technology
systems. Background Copper, silver and their
alloys have been degraded from atmospheric gases from the moment they were
purified and polished more than 5,000 years ago. The most abundant corrosive
gas is oxygen.
Upon exposure to oxygen copper forms an oxide film of
Cu2O, which, is semitransparent, and self limiting. This oxide grows to
approximately 15Å in one hour to an upper limit of approximately 2 NM at
20° C2.
Typical copper degradation occurs
when sulfur and water vapor are deposited on the metal surfaces. Liquid water,
sufficient to form an acidic condensate slurry with sulfur, occurs at relative
humidity levels greater than 60%. This slurry penetrates and breaks protective
oxide interstitial grain boundary bonds. Eventually, sulfur and copper ions
form copper sulfide, which, mix into the oxide, and form directly on the copper
surfaces. In very thin layers an overall darkening will occur at thicknesses as
low as 10 nm3.
Typically, experiments used to
mimic these natural occurring processes utilize water and a corrosive gas. We
have chosen this proven method to evaluate product performance. The gas we wish
to use as a catalyst for the test is hydrogen sulfide. It is abundant in the
atmosphere. It has a natural vapor pressure of 292 psi at STP, is colorless,
and it has an affinity for reacting with copper having a chemical stoichiometry
favoring a Cu reaction as does carbonyl sulfide and three to four times more
than So2. Experimental
Five types of storage boxes were evaluated:
- Intercept Album, multipage
book with clear plastic covered slot and an outer cover with Intercept
Technology throughout the book.
- Sample X Album, similar to
1, different vendor, no Intercept
- Sample Y Album, similar to
1, different vendor, no Intercept
- Intercept Tri Fold, open
coin slots: cover folds onto itself. Intercept Technology protected
- Sample Z Tri Fold, open
coin slots: cover folds onto itself. No Intercept Technology
The
populated books were placed in the test chamber for a 150ppm hour exposure.
Previous work indicated this exposure is equivalent to average ambient H2S exposure for 10 years.
Results
Summary The evaluation of Intercept Technology
® encompassed equivalent 10 year sulfurous atmospheric trace gas corrosion
testing followed by optical evaluation, scanning electron microscopy, and x-ray
elemental analysis. This generic testing and evaluation was designed to
demonstrate the protection ability of material packages in reference to
corrosive atmospheric sulfur trace gases and their reactions with copper,
silver, and their alloys. The test results show the tested Intercept Shield
products offer a considerable increase over other non-Intercept
protective products.
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